Manufacturing Unit of Prismatech
The Manufacturing Unit of Prismatech company is responsible for producing and assembling the mechanical components and electronic circuits of the company’s products. Leveraging skilled and experienced personnel alongside precision machinery, this unit ensures that all designed parts are manufactured and assembled with high accuracy and efficiency.
Undoubtedly, the future lies in the adoption and integration of modern technologies. The rapid advancement of technology in both developed and developing countries is inevitable. To maintain and enhance our nation’s industrial position in the region and the world—and to keep pace with accelerating global industrial progress—continuous improvement, upgrading, and modernization of processes and systems are essential. With this vision, our company strives to combine the knowledge of top young experts with the valuable experience of seasoned specialists. Through the design and production of advanced industrial instrumentation, we aim to localize state-of-the-art technologies and promote their adoption across industries.
Mechanical Section
The mechanical drawings designed by the R&D unit, after final review and successful computer simulations, are handed over to this department. Here, experts carefully review each drawing, redesign them for manufacturability, and account for all geometric and dimensional tolerances required for the manufacturing and assembly process. The parts are then produced in the workshops and, after quality control (QC) and necessary processes such as hardening or polishing, are prepared for assembly.
Due to the specific assembly requirements of certain products—such as the Inline Refractometer and the Laboratory Refractometer—the assembly of mechanical components and optical systems is carried out in isolated clean rooms completely free from dust and contamination.
Electronics Section
This section is responsible for assembling and final testing of the electronic boards designed by the company’s R&D unit. All electronic components, sourced exclusively from world-renowned brands, are assembled here. After assembly, each board undergoes a series of performance tests before being installed on the target sensor.
Similar to the mechanical assembly process, the electronic and optical components of sensitive products such as the Inline Refractometer and the Laboratory Refractometer are assembled in clean rooms to ensure the highest level of precision and reliability.
Final Testing and Calibration
After manufacturing and assembly, each product undergoes rigorous individual testing to verify its performance under real working conditions. Some of the key tests include:
Pressure Test: Sensors are subjected to 50 bar pressure for 24 hours, during which no leakage must occur. This test simulates conditions up to five times more demanding than those in many industrial processes, ensuring long-term reliability in critical environments.
Temperature Test: The sensor is installed on a circulating fluid line, and the fluid is gradually heated to the maximum operating temperature of the device. Electrical parameters of the device, along with key factors such as board temperature, are monitored. All measured values must remain within the defined standard limits.
Once all required tests are successfully completed, the device proceeds to final calibration. This is carried out in the company’s Calibration Unit—part of the Manufacturing Department—using certified standard materials and high-precision procedures conducted by expert technicians.
For each device, a unique calibration certificate is issued and archived as a reference in the Calibration Unit’s documentation. This ensures that, even after the product is delivered to the market, calibration records can be retrieved whenever required.
